Switch Panel and Fused Power

4-29-08


    Something that I learned from my old Toyota pickup, was that I didn't want the electrical upgrades and add-ons to become a unorganized rat nest of wires over time. You end up with power being connected to multiple places on the vehicle and just way too much unneeded wiring.
    I ordered a 12 channel fused power box from 12voltguy.com along with a dash winch control. He makes great stuff and was a pleasure to deal with. The fused box was going to make a great way to organize all the wiring, and make sure it was all done correctly and safely. I found a perfect location for it up in the top of my glove box above the stock fuse box.

    Even thought the winch control panel I bought from 12voltguy was fantastic, I still wanted to make my own switch panel for my lighting, and other electrical mods. I couldn't find one that had enough switches to suit me. I wanted to have plenty of switches to accommodate anything I may do in the future. So, I proceeded to cramp 10 mini toggle switches onto a small panel.
    I started out with a plain piece of sheet metal and cut it out to the dimensions I needed.

    Then it was a matter of using a bench top grinder and belt sander to round the corners and smooth the edges. I then marked off the locations for all of the holes.

    I was worried about using the drill press on such thin material, so I drilled them by hand. Didnt turn out too bad, only had a couple holes slightly off.

    Next was mounting all the switches, and getting them ready to wire up. Its amazing what alittle spray paint can do, and it was actually starting to look nice.

    Once that was done, it was time to rip apart the dash, and cut a hole for the panel. The Jeep happened to have a perfect spot for this. A nice flat area with just enough room behind it for the wiring.

    Everything went back together rather well, and I was pleased with the way it all turned out. This would make adding additional lighting and electrical items much easier in the future, and provide a nice way of controlling them all.


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